Piping Engineer / Supervisor Interview Important Short Guide.

INTRODUCTION

Good afternoon, sir Have nice Day

first of all, thanks for Giving me opportunity to Introduce myself.

My name ………………..

I have done B.tech Mechanical Engineer I have more than 8 years’ experience in Oil and Gas Petrochemical Refinery.

last company I work in …………………………….in SRU unit,

In SRU unit total 07 internal unit 1. Amine Regeneration unit (Saturated / Unsaturated), 3. Sulphur Recovery U-1 &2.   5. Sour Water Stripper (Phenolic / Non phenolic) 7. Caustic Scrubber Unit.

ABD- Amine Blow Down  OWS- Oily Water Sever  WF- Fire Water   CRW- Contaminated Rain Water

V – Vent  SS- Strome Water    CDH- Closed Drain Header   WCS- Cooling Water Return  P- Process

FL- Flare  CL- Medium Pressure Condensate  BCR- Bearing Cooling Water Return

 I have done Piping Installation work Like Piping Fabrication, Piping Erection, piping Support Installation, Pipe Hydro or Pneumatic testing, Piping Mechanical Clearance and Piping mechanical A Category punch point Close.

I WORK with Pipe Carbon Steel ASTM A106, LTCS ASTM A333

Alloy steel - ASTM A335 P11 P22 P5 P9 P91

SS ASTM A312 TP304, TP316 321 347

 Monel ASTM A165

Inconel ASTM A167

Responsible for supervising shop related to piping fabrication & assembly required for successful completion of project.

• Required to ensure fulfil to international standards, schedule and fabrication sequence

• Responsible for supervising fabrication & assembly activities and trade and shop / site workers related to the discipline.

• Monitor daily shop activity details and daily progress in his area maintain the highest quality standards while administering good safety practices with all shop activities.

• Promote on job safety, encourage safe work practices and rectify job site hazards immediately.

• Regularly participate in HSE meetings, toolbox talks and daily jobsite walks and keep a meticulous record of these.

• Prepare reports and forecasts relating to fabrication progress, job manpower forecasts etc.

• Monitor the activities of subcontractors to ensure compliance with specifications and procedures and with the project objectives for safety, quality, productivity, schedule and cost.

• Provide solutions to subcontractor’s problems in order to achieve the successful execution of the project

• Responsible for the implementation of fabrication & Erection work processes, project procedures and instructions within assigned operations

• Ensure that the material handed over to the Subcontractor is controlled, preserved and issued for the intended purpose.

• Responsible for the completion activities within schedule and budget requirements

• Has responsibility to take decisions relating to allocated work scope to ensure completion to schedule and quality.

• Ensure Optimum performance from allocated subcontractor and vendor personnel

• Report to Fabrication/Erection Senior Engineer and frequent contact with construction staff

 

Prepare daily reports of work progress and man power utilization.

Prepare weekly reports of the total spool erection, isometric weight installed, welded dia inches of supports and joints and the remaining work front with the materials available.

• Co-ordinate with the sub-contractors to achieve the targets and schedule set by the planning.

• Issue the work permits ensuring SHE requirements.

• Conduct safety walk through in the site in co-ordination with the safety department on weekly basis.

• Supervision of all piping works Supervisor and ensures safety and quality standards of the client.

• Inspection and approval of all the QA/QC submittals of the subcontractor.

 

·       Planning and execution of projects to ensure maximum productivity within optimum quality

·       Plan and organize, including generation of programmes

·       Follow-up and optimum resource utilization, Control and monitoring of departments man-hour expenditure including indirect hours, overtimes and days off to workers

·       Provide back up to the Sr. Foreman for managing and handling projects including providing technical advice as required

·       Planning and execution of projects to ensure maximum productivity within optimum quality

·       Ensure all work is carried out safely, befitting the high standards of EPC and Ensure that the safety, Quality & Environment requirements of the yard are strictly followed.

 

·       Supervise and approve construction activities and co-ordinate various aspects of project construction including inspections, material submissions and working drawings from contractors, and processing documentation.

 

Piping Installation

1.      Piping installation or erection refers to the laying of the piping system and its related accessories to make for fluid transfer.

2.      Popper piping Installation following code and standard are the key to safety and good operation.

3.      The next step to piping fabrication where pipe spool made in the fabrication shop by cutting of the pipe as per accurate length and requirements.

Documents for Reference

·        Contract Documents

·        Standards Specification for Fabrication and erection of piping

·        Standards Specification for non-destructive examination requirements of piping.

·        Piping Materials specification.

·        Specification for Positive Materials Identification at site

·        Construction Drawing Latest Revision

·        Materials Specification

·        ASME code Pressure Piping -ASME-B31.3

·        Materials Specification: Welding Rods, Electrode & Filler Metal

Input required for Piping Installation

The main Input during refer during Piping Installation

1.      Structure Drawing

2.      P & ID

3.      Piping GA Drawing

4.      Piping Isometric Drawing

5.      Piping Support Drawing

P & ID is considered to be the heart of piping, they include, Pipe Line Number, Size of pipe, Materials and Insulation. Process Condition and Physical Data. Operation Condition, Stream Flow details, Equipment’s Number etc.

Piping isometric drawings with exact dimensions represents, line number, piping fittings, valves, flange, specials components and including a list of all fittings in the drawing etc.

Piping GA includes the main equipment of the plant, main piping items, fittings and valve Nozzle Orientation etc.

Procedure of Piping Installation

Piping Installation normally start after civil supports are Erected and   major type of equipment are placed on construction site.  Installation piping can we group into the following’s parts.

1.      Pipe work Erection.

2.      Installing Piping Flange & Support.

3.      Insulation and Painting.

4.      Marking and Identification.

5.      Installation Expansion joint.

6.      Vent and Drains.

7.      Underground Pipe Installation.

WPS/PQR & Welder Qualification

·        Proposed Welding Procedure Specification (PWPS) shall be submitted before star the work.

·        Client Inspector Will review and check and approve the Welding Procedure Submitted And shall release the Procedure for Qualification tests.

·        Procedure Qualification Record (PQR) & respective welding Procedure Specification (WPS) shall be prepared on the basis of test result and submitted to client for approval and then Production welding joint at site.

Welder Qualification.

·        Welder shall be qualified in accordance with the ASME Sec-IX code.

·        Only those welders who have been approved by the client inspector shall be deployed for welding.

·        The welders need to always have welder identification card.

·        If welder found to perform a wrong position and type of welding then client disqualified that welder.

Electrode & Filler

·        All electrode must be sealed containers and stored, after removing from seal containers shall be kept in oven holding at suitable temp.

·        The Electrode and filler wires used shall be free from rust, oil, grease which affect the quality of welding. 

·        Welding Consumable shall be controlled as per approval procedure.

PIPING Fabrication:

1.      Piping Materials

2.      Dimensional Tolerance

3.      Pipe Joints

4.      But Welded and Socket welded piping.

5.      Screw Piping

6.      Flange connection

7.      Branch Connection

8.      Miter Bend and Fabricated Reducer

9.      Cutting And Trimming of Standard Fittings & Pipe.

10.  Galvanised Piping

11.  Shop Fabrication.

1. Piping Materials:

·        All incoming materials shall be inspected as per approved ITP

·        Pipe, Pipe Fittings, Flange, Valve, Gasket, Stud Bolts etc all are check strictly as per PMS.

·        Materials Traceability shall be maintained for A.S, S.S, NACE, LTCS & transferring heat number.

·        Must be Colour Coadding for all piping materials as per procedure.

2.Dimensional Tolerance:

·        Dimension tolerance for piping fabrication shall be as per client standard. In order to adjust the variation in Dimension shown in AFC drawings & actual site, “Field Weld” shall be provided during fabrication.

·        Whenever error occur in drawings and bill of materials it shall be supervisor responsibility to notify the client.

 

3.Pipe Joints

·        Joining of line 2” and above in process and utility piping shall be pererered by butt weld.

·        Joining of line 1-1/2” and below shall be by socket welding/ Butt welding/ Threaded joints as specified in piping materials specification.

4. But Welded and Socket welded piping.

·        End preparation, Alignments and Fit-up of piece to be welded, Welding, Pre-heating and heat treatment (PWHT)shall be followed as describe in the welding specification chart.

·        NDT specification as along with tender documents

5.Screwed Piping

·        Galvanized Piping shall have thread as per ANSI B2.1.

·        Pipe thread shall be clean cut, without any burrs.

·        Threading of Pipe shall be done after bending or Heat treatment Operation.

·        During assembly of threaded joints, all threaded of pipe or fittings shall be cleaned.

·        The male threads shall be coated with thread sealant and the joint tightened sufficiently for leak proof joint.

6. Flange connection.

·        All Flange Facing shall be true and perpendicular to the Axis of the pipe to which they are attached.

·        Clean pipe flange, without forcing to bear uniform bolt tension and gasket compression & flange hole as per drawing.

·        Line item like orifice flanges, Spectacle blind, Strainer etc. shall be installed Following proper orientation.

·        A flange connection for the equipment’s shall be check for misassignment excessive gaps etc.

·        Extra care is to be exercised for flange connection to pump, turbines, cold boxes, air cooler.

·         Whenever a sceptical blind is to provided, Drilling and taping Jack screws in the flange shall be done before welding.

7. Branch connection: -

·        Branch connection with or without reinforcing pads shall be as indicates in the PMS.

·        For End preparation, Alignments, spacing, fit-up and welding and any of branch connection client guideline to be referred.

8. Cutting and Trimming of Standard fittings & pipe.

·        Component like pipe, elbow, Couplings, half couplings etc. shall be cut / trimmed edge preparation whenever required to meet fabrication and erection requirements as per drawings or as per client standard.

9. Shop Fabrication/ Prefabrication * The purpose of shop fabrication or pre-fabrication is to minimise work during the Erection.

·        Piping spool after fabrication stacked with proper identification marker on each spool.

·        During this period all flange raise face and threaded need to be extra care and to avoid physical damage also

Piping Welding:

1.     Edge Preparation and Cleaning

2.     Alignment & Spacing

3.     Weather Condition

4.     Welding Technique

v Root Pass

v Joint Completion

v Dissimilar weld

5.     Heat Treatments

v Preheating

v Post Heating

v PWHT (Post Weld Heat Treatment)

6.     Cleaning & Examination of the weld joint

7.     Inspection and Testing

v Visual Examination & NDE

v Repair Of Weld

1.      Edge Preparation and Cleaning

·        Gas cutting, Machining or grinding methods shall be used for edge preparation.

·         For low alloy steel plasma cutting or grinding method shall be used.

v  Cleaning

·        The end to be welded shall be properly cleaned to remove paint, oil, grease, rust, oxides, sand and other foreign matter.

·        The ends shall be dry before welding of joints.

·        One completion of each run, craters (Khadda), welding irregularities, slag, etc. Shall be removed by grinding or chiselling.

·        SS Wire brushes used for clearing stainless joint. And SS wheel Also used for grinding.

2.      Alignment & Spacing

·        Components to be welded shall be aligned shall be alignment and spaced as per the requirements of ASME code.

·         Special are shall be taken to ensure proper fittings and alignment when he welding is performed by GTAW process

·        A wire spacer of suitable diameter shall be used during fit-up to maintain desired root gap.

·         For pipe wall thickness 5mm and above then using “C” clamp to maintain perfect alignments.

·        Tack weld for maintaining the alignments, the pipe joints shall be made by qualify welders using approved WPS.

 

3.      Weather Condition

·        The parts beings welded and welder shall be protected from rain and strong wind.

·         During field welding using GTAW process, a particular care shall be exercise to prevent air.

4.      Welding technique.

v   Root Pass

·        Root Pass shall be made only with the electrode / filler wires that have been approved in the WPS for the respective parent metal combination.

·        The Preferred size of electrode is 2.5mm diameter.

·        While the welding is in progress care should be taken to avoid any kind of movements of the components, shock, Vibrations and stresses to prevent weld crack.

v  Joint Completion

·        Joint Shall be completed using the class of electrodes, as approved in the welding Specification Chart for respective parent metal combination.

·        Weld identification mark shall be stamped clearly at each joint, just near to the weld joints.

·        Metal Stamping shall not be used on thin pipe having wall thickness less than 3.5mm.

v  Dissimilar Welds

·        Where welds are to be produced between carbon steels and alloy steels, preheat and post weld heat treatments reequipments shall be those specified for corresponding alloy steel.

·         For carbon steel or alloy steel to stainless steel welds use for filler E-309 NiCrFe-3 shall be made.

5.      Heat Treatment

v  Preheating

·        No welding Shall be performed without preheating the joint to 10°C minimum. If temp is below 10°C then preheating is required.

v  Post Heating

·        Post heating is required if the weld metal is allowed to cooldown below 150° after completion of welding and before PWHT is carried out.

v  PWHT

·        Post Weld Heat Treatment (PWHT), or stress relief as it is sometimes known, is a method for reducing and redistributing the residual stresses in the material that have been introduced by welding.

6.      Cleaning & Examination of the weld joint

·        All weld joints shall be free from weld spatter slag, dirt or foreign matter.

·        This can be achieved by brushing, Stainless stell brush for stainless steel pipe only.

7.      Inspection & Testing

·        Visual Examination of all weld shall be carried out latest editions of the applicable code specifications.

·        All finished weld shall be visually inspected for parallel and axial alignment of the work, Excessive reinforcements, Cracks, Penetration, undercuts, Dimension of the weld, Surface Porosity and other surface defect.

·         NDT(Visual, DPT,RT,MPT, UT)

PIPING Erection Procedure

Proper planning should be made for erect piping.

1.      All tools, equipment’s, ropes must be inspected and certified by HSE, before erection to ensure that they are safe and ready clean and free from loose contamination.

2.      Pre-Fabricated spool need to be identified and number and tagged.

3.      Pipe should be erect and support provide as per Support drawing, primary pipe supports can be welded before erection. The number of temporary supports shall be minimized.

4.      Undue stress should not be applied to the force, piping keep in the proper place.

5.      To avoid the ingress of moisture, and pipe opening should be sheal during erection.

6.      Installation of piping on pipe reck should be done from lower elevation to higher elevation.

7.      Large bore piping shall be installed before small bore piping.

8.      Piping joint shall be properly aligned.

9.      Pipe clearance from other pipes, equipment, and structure should be maintained.

Basic main point of Pipe Erection

v Cleaning of Piping Before erection.

v Piping Routine

v Slope

v Pipe Support

v Vent And Drain

v Valves

v Instruments

v Line Mounted Equipment’s items

v Bolts and Nuts & Gasket & Blinds. 

Installation of piping support

1.     Relevant pipe support details drawing should be used for installing pipe support.

2.     Additional Stress should not be introduced to fit the support.

3.     The pipe shoe should be installed at the centre.

4.     Where Spring support require those should be locked until Hydrotest and Insulation.

5.     Where PTFE plate are used for friction reduction. Coefficient of friction 0.01.

6.     Piping to be arrange to facilitate pipe supporting and shall be well plan for easily removal of equipment’s and for inspection and servicing.

ERECTION: -

v  Cleaning of Pipe before Erection

v  Piping Routing

v  Slopes

v  Pipe Supports

v  Vents & Drain

v  Line Mounted Equipment’s/ Items

v  Bolts & Nuts

 

1.      Cleaning of Pipe before Erection

·        Before Erection all pre-fabricated spool piece, pipes, Fittings, etc. shall be cleaned outside & inside by blowing compressed air by other mean, to remove all foreign matter.

·        Special Cleaning requirements for some services, if any shall be specified in the PMS & ISO.

2.      Piping Routing

·        No deviation from the piping route indicates in drawing are permitted without written constant of client.

·        Pipe to pipe, Pipe to Structure/ Equipment’s distance/ clearances as shown in the drawings shall be stickily followed.

·        In case of fouling of a line with other piping, structure, equipment’s etc. The matter shall be brought on client notice.

3.      Slopes  

·        Slopes Specified for various lines in the drawings / P & ID shall be mention by as per ISO.

4.      Pipe Support.

·        Location and design of pipe support shown in drawings for line 2”and above.

·        For line below 2” NB, contractor company shall fabricate and locates support in line with client standard.

·        Pipe shoe support always in pipe centre

·        Hanger rods should be installed inclined in a direction oppositive to the direction in which the pipe moves during expansion.

·        Pre-set pins of all spring support shall be removed only after hydrotesting and insulation is over.

v  Following point shall be checked after insulation

·        All restraints have been installed correctly

·        Clearance have been maintaining as per support drawings

·        Insulation does not restrict thermal expansion.

·        All temporary tack welds provide during erection have been removed.

·        All welded supports have been welded.

5.      Vents & Drains

·        High point vent and low point drains shall be provided as per the instruction of clients if there is no show in drawings.

·        The details of vent drain shall be as per PMS/ Job Specification

·         

6.      Valves

·        Valve shall be installed with spindle/ actuator/ Position is show in layout drawings, in case of any difficulty in during installation spindle orientation position not shown in drawing then work done as per client requirements.   

·        Additional care shall be taken to ensure that Glove valve, check valve and other unidirectional are installed with flow direction arrow.

7.      Instruments

·        In line instruments such as restriction orifices, Control Valve, safety valve, Relief valve, Orifice’s flange


Procedure for Rotary Equipment Installation Alignments, Grouting & Handing Over.

The Procedure is Provide a proper Guideline to all concern to carry out the execution of rotary Equipment systematically in optimum time as per specification and standards approved layout, level etc. shown in Drawings.

Procedure: -

A.     Inspection of Equipment

·        Equipment shall be visually inspected at site like tag identification No., Damage, Free Shaft Rotation, Weight, etc.

B.     Before Erection

·        Accessories supplied by client shall be tagged separately and kept in company store/site.

·         Erection schemes of equipment’s shall be prepared before start in advance before the date of erection.

·        All erection schemes shall have detailed plan including plot plan, site location, weight, Dimension of the equipment’s.

·        Level of foundation Coordinates centre line of foundation to be checked and marked.

·        Nos., Dia, length of Anchor bolts, depth of pocket, verticality, bolt centre to centre distance & Pitch of bolts and Anchor bolt should be available at site before erection.

·        Proper cleaning of equipment’s and avoid the equipment’s free from dust and any foreign materials.

·        To Ensure that no damage to rotating parts occur.

·        Necessary greasing to rotating parts and providing protective cover before erection.

·        Plastic packing’s / Cartoon box to be removed before erection to avoid any safety hazards and any damage and hazards.

·        All accessories and loose parts of pumps shall be properly tagged, marked and stored separately till mechanical clearance or till completion of all works further instruction by client.

·        Padding of foundation to be done before start of erection of equipment’s upon foundation.  

LIFTINGS TACKLES

·        Capacity of crane/ beams/ slings/ shackles/ etc. shall be checked for weight of equipment and load test, records of cranes will be submitted for necessary review and verification along with erection scheme. 

During Erection.

·        Some point shall be checked carefully during Erection

1.      Level / Elevation of base frame.

2.      All foundation bolts shall be checked

3.      Orientation of equipment.

4.      Elevation of equipment.

5.      Manufacturing Guide lines if available then follow.

6.      Distance between coupling.

7.      Erection shall be carried out in the presence of client.

 

After Erection.

·        Auxiliary connection to be mounted on equipment shall be checked as per A.F.C drawing.

1.      Grouting of pocket/ frame as per manufacture’s recommendation.

2.      Final alignments of coupling.

3.      Erection of all accessories including inter connected Piping.

4.      Alignments and grouting before piping Connection/ Hook-up.

5.      Final Alignments check after/ before Piping Hook-up & all inter connecting Piping Installed.

·        Alignments to be carried out as per Vendor’s recommendation. Field alignments record to be generated. Alignments Procedure & tolerance as per vender’s recommendation and O&M manual only.

·        All flange connection and opening shall be close with dummies.

·        After initial alignments, the Rotating’s Equipment shall be properly grouted.

·        Grouting: -

1.      After Final Alignments of base frame.

2.      Pocket Grouting after levelling the centring.

3.      Full Grouting after final levelling of base frame.

4.      Cube test also conduct after grouting for grouting materials.

Procedure for Static Equipment Installation Alignments, Grouting & Handing Over.

1.     Reference Drawing

2.     Precaution for installation

3.     Special Crew

4.     Unloading and Transportation

5.     Lifting Method

6.     Preparation for Installation

7.     Installation

8.     Grouting

1.      Reference Drawing

·        Approved Equipment Plot plan

·        Approved Equipment foundation drawings.

·        Approved Piping Drawing

·        Approved Vender drawing

·        Client Specification: - Vessel Tolerance, Support for Horizontal vessel, Wooden pillow for Saddle support, Skit base details, lifting lug top head details.

2.      Precaution for Installation

·        Where equipment is roped for liftings, pad shall be applied on the corners, finished surface etc. of the equipment for the preventing damage resulting from wire ropes.

·        When lifting up or down the equipment by the use of a sling, extra care shall be taken to its location and centre of gravity in order to avoid unbalancing of the equipment.

3.      Special Crew

·        During heavy equipment installation, a special crew shall be organized.

·        The crew shall comprise of a general supervisor, signal/ flag man, Hoist operator, Crane Operator, rigger, Safety supervisor etc.

4.      Unloading and Transportation

·        For the heavy weight equipment following shall be made.

a.      Size, Weight and shape of the equipment.

b.      Time for sunrise and sunset.

c.       Condition of the ground at unloading point.

5.      Lifting Method: -

v  Following point considered to lifting method and the erection of lifting equipment’s.

a.      Size weight and shape of the equipment to be installed and the slinging points.

b.      Space in installing Location.

c.       Space and ground condition of erection point of the lifting equipment.

d.      Buried Object such as underground piping and cables and open trenches, Existing in the place where the equipment is erected.

e.      Condition of roads as to whether or not they can be used.

f.       Existing Lifting equipment and whether or not it can be utilized.

g.      Space of dismantling or taking out the lifting equipment.

h.      Space of dismantling or taking out the lifting equipment’s

i.       TPI for lifting Equipment to be carried out.

v  Preparation of lifting scheme & rigging plan before to erection of equipment.

v  Crane area preparation (hardstand) for lifting and tailing crane.

 

Preparation for Installation: -

a.      Measuring Instrument and tools.

v  All necessary tools such as Theodolite, Dummy level, Mater level, Mater Level ete. At site with proper calibration.

b.      Foundation: -

Equipment Foundation shall be checked following items.

                                               I.          Period of maturing of Foundation concrete.

                                              II.          Dimension

                                            III.          Position (Centre line) marking and hight (Elevation) level marking of foundation.

                                            IV.          Treatment of surface of foundation such as chipping.

c.       Packing Plate: -

                           I.          Packing plate to be used shall be in general, made of cs.

                          II.          Packing plate shall be so arrange that the load of equipment is uniformly and exactly distributed to the foundation.

                        III.          Packing plate placed as near as the bolts.

d.      Equipment’s

Following things should be check before erection

                                               I.          Appearance of equipment such as absence of damage & Rust.

                                              II.          Size of Anchor bolt, Damage & Rust on the Threaded Point.

                                            III.          Orientation Marking.

                                            IV.          Marking Centre of gravity and canter line.

                                              V.          Installation of equipment plate form, ladder & overhead piping etc. before to erection.

Installation: -

v  Sitting of equipment on the foundation shall be performed as per client specification.

v  Alignment shall be conformed of engineering specification corresponding to each equipment Installation work.

v  Vertical vessel / column/reactor shall be checked using appropriate instrument for verticality.

v  Anchor bolts shall be set so that few screw threads come out from the nut.

v  As per contract specification Heat Exchanger Hydrotesting If require shall be carried out at site as per approved procedure.

v  Tolerance for equipment after erection shall be as per client standard.

Grouting: -

v  Grouting shall be carried out as client specification.

v  Prior to grout concrete surface free from loose material, sufficient levelled and hacked with flat chisel.

v  All pocked shall be cleaned any excess water to be removed.

v  The Grout materials shall be as per client specification.

Inspection and Testing: -

v  Inspection, testing and Alignment and other record shall be carried out as per approved ITP.

 

 

 

Responsibilities for static and rotary equipment installation in Oil and gas Industries:

1.     Material received inspection of Static Equipment (anchor bolt/template) before release site for erection.

2.     Coordinating, planning, preparing, and supervising all lifting and rigging activities as per as per approved lifting procedure.

3.     Ensuring that all lifting and rigging activities are carried out in acceptance with Client Lifting & Rigging standards requirements.

4.     Ensuring that all lifting and rigging tools and equipment are in good working condition, inspection & approved by client & inspection record also maintained.

5.     Ensuring all documentation (lifting & rigging plans, method statements, calculations, etc.) is presented to Client lifting department in a timely and all submitted documentation is correct.

6.     Monitoring the quality of the pre-lift meeting and recommend improvements when required.

7.     Producing Lifting and Rigging Method Statements, Risk assessments, Plot Plans.

8.     Coordinate with supervisors/subcontractor to conduct installation/inspection of Static Equipment & installation/inspection of Static Equipment alignment

9.     Carry out Static equipment installation inspection (material received, foundation check, Erections, alignment, platform installation, assembly part, installations internal tray-internal part, final box-up.

10.  Monitor the activities Static Equipment installations to ensure compliance with specifications and procedures and with the project objectives, safety, quality, productivity, schedule and cost.

Lifting work & installation detail.

1. Pre-install and alignment check, tag weld pad, lift up equipment, seal weld pad, install back equipment.

2. Alignment check, level check, centre check, plumbness, coupling alignment, gap check, bolt torque and manage Punch list issue.

 

• Be involved in Piping installation and check underground and above ground pipe and fabrication shop.

• Review and verify project specification, Installation procedure, ITP, method statement drawing for ensure before start work.

• Review and monitor the availability of drawings, specifications, job instructions, material deliveries and tools applicable to our particular discipline and area of work

• Attend meeting for any activities with contractors, client, engineering

• Coordinate with pre-commissioning to check and run test equipment.

• Prepare mechanical check sheet/test sheet and submit for client approval.

 

 

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I am Afzal an experienced piping engineer from the last 8 years. Through this platform, I will share my experiences and knowledge with you in an innovative way. So be with me for the next couple of years!


For any Query  afzalpipingknowledge@gmail.com


 

 

 

 

 

 

 

 

 


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