Piping Engineer / Supervisor Interview Important Short Guide.
INTRODUCTION
Good afternoon, sir Have
nice Day
first of all, thanks
for Giving me opportunity to Introduce myself.
My name ………………..
I have done B.tech
Mechanical Engineer I have more than 8 years’ experience in Oil and Gas
Petrochemical Refinery.
last company I work in …………………………….in
SRU unit,
In SRU unit total 07
internal unit 1. Amine Regeneration unit (Saturated / Unsaturated), 3. Sulphur
Recovery U-1 &2. 5. Sour Water
Stripper (Phenolic / Non phenolic) 7. Caustic Scrubber Unit.
ABD- Amine Blow Down OWS- Oily Water Sever WF- Fire Water CRW- Contaminated Rain Water
V – Vent SS- Strome Water CDH- Closed Drain Header
WCS- Cooling
Water Return P- Process
FL- Flare CL- Medium Pressure
Condensate BCR- Bearing Cooling Water Return
I have done Piping Installation work Like
Piping Fabrication, Piping Erection, piping Support Installation, Pipe Hydro or
Pneumatic testing, Piping Mechanical Clearance and Piping mechanical A Category
punch point Close.
I WORK with Pipe Carbon Steel ASTM
A106, LTCS ASTM A333
Alloy steel - ASTM A335
P11 P22 P5 P9 P91
SS ASTM A312 TP304,
TP316 321 347
Monel ASTM A165
Inconel ASTM A167
Responsible for
supervising shop related to piping fabrication & assembly required for
successful completion of project.
• Required to ensure
fulfil to international standards, schedule and fabrication sequence
• Responsible for
supervising fabrication & assembly activities and trade and shop / site workers
related to the discipline.
• Monitor daily shop
activity details and daily progress in his area maintain the highest quality
standards while administering good safety practices with all shop activities.
• Promote on job
safety, encourage safe work practices and rectify job site hazards immediately.
• Regularly participate
in HSE meetings, toolbox talks and daily jobsite walks and keep a meticulous
record of these.
• Prepare reports and
forecasts relating to fabrication progress, job manpower forecasts etc.
• Monitor the
activities of subcontractors to ensure compliance with specifications and
procedures and with the project objectives for safety, quality, productivity,
schedule and cost.
• Provide solutions to
subcontractor’s problems in order to achieve the successful execution of the
project
• Responsible for the
implementation of fabrication & Erection work processes, project procedures
and instructions within assigned operations
• Ensure that the
material handed over to the Subcontractor is controlled, preserved and issued
for the intended purpose.
• Responsible for the
completion activities within schedule and budget requirements
• Has responsibility to
take decisions relating to allocated work scope to ensure completion to
schedule and quality.
• Ensure Optimum
performance from allocated subcontractor and vendor personnel
• Report to
Fabrication/Erection Senior Engineer and frequent contact with construction
staff
Prepare daily reports
of work progress and man power utilization.
• Prepare weekly reports of the
total spool erection, isometric weight installed, welded dia inches of supports
and joints and the remaining work front with the materials available.
• Co-ordinate with the
sub-contractors to achieve the targets and schedule set by the planning.
• Issue the work
permits ensuring SHE requirements.
• Conduct safety walk
through in the site in co-ordination with the safety department on weekly
basis.
• Supervision of all
piping works Supervisor and ensures safety and quality standards of the client.
• Inspection and
approval of all the QA/QC submittals of the subcontractor.
·
Planning and execution
of projects to ensure maximum productivity within optimum quality
·
Plan and organize,
including generation of programmes
·
Follow-up and optimum
resource utilization, Control and monitoring of departments man-hour
expenditure including indirect hours, overtimes and days off to workers
·
Provide back up to the
Sr. Foreman for managing and handling projects including providing technical
advice as required
·
Planning and execution
of projects to ensure maximum productivity within optimum quality
·
Ensure all work is
carried out safely, befitting the high standards of EPC and Ensure that the
safety, Quality & Environment requirements of the yard are strictly
followed.
·
Supervise and approve
construction activities and co-ordinate various aspects of project construction
including inspections, material submissions and working drawings from
contractors, and processing documentation.
Piping Installation
1.
Piping
installation or erection refers to the laying of the piping system and its
related accessories to make for fluid transfer.
2.
Popper
piping Installation following code and standard are the key to safety and good
operation.
3.
The next
step to piping fabrication where pipe spool made in the fabrication shop by
cutting of the pipe as per accurate length and requirements.
Documents
for Reference
·
Contract
Documents
·
Standards
Specification for Fabrication and erection of piping
·
Standards
Specification for non-destructive examination requirements of piping.
·
Piping
Materials specification.
·
Specification
for Positive Materials Identification at site
·
Construction
Drawing Latest Revision
·
Materials
Specification
·
ASME
code Pressure Piping -ASME-B31.3
·
Materials
Specification: Welding Rods, Electrode & Filler Metal
Input required for Piping Installation
The main Input during refer during Piping
Installation
1. Structure
Drawing
2. P & ID
3. Piping GA
Drawing
4. Piping Isometric
Drawing
5. Piping Support
Drawing
P & ID is considered to be the heart of piping, they include, Pipe Line Number,
Size of pipe, Materials and Insulation. Process Condition and Physical Data.
Operation Condition, Stream Flow details, Equipment’s Number etc.
Piping isometric drawings with exact dimensions
represents, line number, piping fittings, valves, flange, specials components
and including a list of all fittings in the drawing etc.
Piping GA includes the main equipment of the
plant, main piping items, fittings and valve Nozzle Orientation etc.
Procedure
of Piping Installation
Piping
Installation normally start after civil supports are Erected and major
type of equipment are placed on construction site. Installation piping can we group into the
following’s parts.
1.
Pipe
work Erection.
2.
Installing
Piping Flange & Support.
3.
Insulation
and Painting.
4.
Marking
and Identification.
5.
Installation
Expansion joint.
6.
Vent
and Drains.
7.
Underground
Pipe Installation.
WPS/PQR & Welder Qualification
·
Proposed Welding Procedure Specification (PWPS) shall be submitted
before star the work.
·
Client Inspector Will review and check and approve the Welding Procedure
Submitted And shall release the Procedure for Qualification tests.
·
Procedure Qualification Record (PQR) & respective welding Procedure
Specification (WPS) shall be prepared on the basis of test result and submitted
to client for approval and then Production welding joint at site.
Welder Qualification.
·
Welder shall be qualified in accordance with the ASME Sec-IX code.
·
Only those welders who have been approved by the client inspector shall
be deployed for welding.
·
The welders need to always have welder identification card.
·
If welder found to perform a wrong position and type of welding then
client disqualified that welder.
Electrode & Filler
·
All electrode must be sealed containers and stored, after removing from
seal containers shall be kept in oven holding at suitable temp.
·
The Electrode and filler wires used shall be free from rust, oil, grease
which affect the quality of welding.
·
Welding Consumable shall be controlled as per approval procedure.
PIPING Fabrication:
1.
Piping Materials
2.
Dimensional Tolerance
3.
Pipe Joints
4.
But Welded and Socket
welded piping.
5.
Screw Piping
6.
Flange connection
7.
Branch Connection
8.
Miter Bend and
Fabricated Reducer
9.
Cutting And Trimming of
Standard Fittings & Pipe.
10. Galvanised Piping
11. Shop Fabrication.
1. Piping Materials:
·
All incoming materials
shall be inspected as per approved ITP
·
Pipe, Pipe Fittings,
Flange, Valve, Gasket, Stud Bolts etc all are check strictly as per PMS.
·
Materials Traceability
shall be maintained for A.S, S.S, NACE, LTCS & transferring heat number.
·
Must be Colour Coadding
for all piping materials as per procedure.
2.Dimensional
Tolerance:
·
Dimension tolerance for
piping fabrication shall be as per client standard. In order to adjust the
variation in Dimension shown in AFC drawings & actual site, “Field Weld”
shall be provided during fabrication.
·
Whenever error occur in
drawings and bill of materials it shall be supervisor responsibility to notify
the client.
3.Pipe Joints
·
Joining of line 2” and
above in process and utility piping shall be pererered by butt weld.
·
Joining of line 1-1/2”
and below shall be by socket welding/ Butt welding/ Threaded joints as
specified in piping materials specification.
4. But Welded and
Socket welded piping.
·
End preparation,
Alignments and Fit-up of piece to be welded, Welding, Pre-heating and heat
treatment (PWHT)shall be followed as describe in the welding specification
chart.
·
NDT specification as
along with tender documents
5.Screwed Piping
·
Galvanized Piping shall
have thread as per ANSI B2.1.
·
Pipe thread shall be
clean cut, without any burrs.
·
Threading of Pipe shall
be done after bending or Heat treatment Operation.
·
During assembly of
threaded joints, all threaded of pipe or fittings shall be cleaned.
·
The male threads shall
be coated with thread sealant and the joint tightened sufficiently for leak
proof joint.
6. Flange connection.
·
All Flange Facing shall
be true and perpendicular to the Axis of the pipe to which they are attached.
·
Clean pipe flange, without forcing to bear uniform bolt
tension and gasket compression & flange hole as per drawing.
·
Line item like orifice flanges, Spectacle blind, Strainer
etc. shall be installed Following proper orientation.
·
A flange connection for the equipment’s shall be check for
misassignment excessive gaps etc.
·
Extra care is to be exercised for flange connection to pump,
turbines, cold boxes, air cooler.
·
Whenever a sceptical
blind is to provided, Drilling and taping Jack screws in the flange shall be
done before welding.
7. Branch connection: -
·
Branch connection with
or without reinforcing pads shall be as indicates in the PMS.
·
For End preparation, Alignments,
spacing, fit-up and welding and any of branch connection client guideline to be
referred.
8. Cutting and Trimming
of Standard fittings & pipe.
·
Component like pipe,
elbow, Couplings, half couplings etc. shall be cut / trimmed edge preparation
whenever required to meet fabrication and erection requirements as per drawings
or as per client standard.
9. Shop Fabrication/
Prefabrication * The purpose of shop
fabrication or pre-fabrication is to minimise work during the Erection.
·
Piping spool after
fabrication stacked with proper identification marker on each spool.
·
During this period all
flange raise face and threaded need to be extra care and to avoid physical
damage also
Piping Welding:
1. Edge Preparation
and Cleaning
2. Alignment &
Spacing
3. Weather
Condition
4. Welding
Technique
v Root Pass
v Joint Completion
v Dissimilar weld
5. Heat Treatments
v Preheating
v Post Heating
v PWHT (Post Weld
Heat Treatment)
6. Cleaning &
Examination of the weld joint
7. Inspection and
Testing
v Visual
Examination & NDE
v Repair Of Weld
1. Edge Preparation and
Cleaning
·
Gas cutting, Machining or grinding methods shall be
used for edge preparation.
·
For low alloy
steel plasma cutting or grinding method shall be used.
v
Cleaning
·
The end to be welded shall be properly cleaned to remove paint, oil,
grease, rust, oxides, sand and other foreign matter.
·
The ends shall be dry before welding of joints.
·
One completion of each run, craters (Khadda), welding irregularities,
slag, etc. Shall be removed by grinding or chiselling.
·
SS Wire brushes used for clearing stainless joint. And SS wheel Also
used for grinding.
2. Alignment &
Spacing
·
Components to be welded shall be aligned shall be alignment and spaced
as per the requirements of ASME code.
·
Special are shall be taken to
ensure proper fittings and alignment when he welding is performed by GTAW
process
·
A wire spacer of suitable diameter shall be used during fit-up to
maintain desired root gap.
·
For pipe wall thickness 5mm and
above then using “C” clamp to maintain perfect alignments.
·
Tack weld for maintaining the alignments, the pipe joints shall be made
by qualify welders using approved WPS.
3. Weather Condition
·
The parts beings welded and welder shall be protected from rain and
strong wind.
·
During field welding using GTAW
process, a particular care shall be exercise to prevent air.
4. Welding technique.
v
Root
Pass
·
Root Pass shall be made only with the electrode / filler wires that have
been approved in the WPS for the respective parent metal combination.
·
The Preferred size of electrode is 2.5mm diameter.
·
While the welding is in progress care should be taken to avoid any kind
of movements of the components, shock, Vibrations and stresses to prevent weld
crack.
v Joint Completion
·
Joint Shall be completed using the class of electrodes, as approved in
the welding Specification Chart for respective parent metal combination.
·
Weld identification mark shall be stamped clearly at each joint, just
near to the weld joints.
·
Metal Stamping shall not be used on thin pipe having wall thickness less
than 3.5mm.
v Dissimilar Welds
·
Where welds are to be produced between carbon steels and alloy steels,
preheat and post weld heat treatments reequipments shall be those specified for
corresponding alloy steel.
·
For carbon steel or alloy steel
to stainless steel welds use for filler E-309 NiCrFe-3 shall be made.
5. Heat Treatment
v
Preheating
·
No welding Shall be performed without preheating the joint to 10°C
minimum. If temp is below 10°C then preheating is required.
v Post Heating
·
Post heating is required if the weld metal is allowed to cooldown below
150° after completion of welding and before PWHT is carried out.
v PWHT
·
Post Weld Heat Treatment (PWHT), or stress relief as it is sometimes
known, is a method for reducing and redistributing the residual stresses
in the material that have been introduced by welding.
6. Cleaning &
Examination of the weld joint
·
All weld joints shall be free from weld spatter slag, dirt or foreign
matter.
·
This can be achieved by brushing, Stainless stell brush for stainless
steel pipe only.
7. Inspection &
Testing
·
Visual Examination of all weld shall be carried out latest editions of
the applicable code specifications.
·
All finished weld shall be visually inspected for parallel and axial
alignment of the work, Excessive reinforcements, Cracks, Penetration,
undercuts, Dimension of the weld, Surface Porosity and other surface defect.
·
NDT(Visual, DPT,RT,MPT, UT)
PIPING Erection Procedure
Proper planning should
be made for erect piping.
1.
All tools, equipment’s,
ropes must be inspected and certified by HSE, before erection to ensure that
they are safe and ready clean and free from loose contamination.
2.
Pre-Fabricated spool
need to be identified and number and tagged.
3.
Pipe should be erect
and support provide as per Support drawing, primary pipe supports can be welded
before erection. The number of temporary supports shall be minimized.
4.
Undue stress should not
be applied to the force, piping keep in the proper place.
5.
To avoid the ingress of
moisture, and pipe opening should be sheal during erection.
6.
Installation of piping
on pipe reck should be done from lower elevation to higher elevation.
7.
Large bore piping shall
be installed before small bore piping.
8.
Piping joint shall be
properly aligned.
9.
Pipe clearance from
other pipes, equipment, and structure should be maintained.
Basic main point of Pipe Erection
v Cleaning of
Piping Before erection.
v Piping Routine
v Slope
v Pipe Support
v Vent And Drain
v Valves
v Instruments
v Line Mounted
Equipment’s items
v Bolts and Nuts
& Gasket & Blinds.
Installation of
piping support
1. Relevant pipe support details
drawing should be used for installing pipe support.
2. Additional Stress should not
be introduced to fit the support.
3. The pipe shoe should be
installed at the centre.
4. Where Spring support require
those should be locked until Hydrotest and Insulation.
5. Where PTFE plate are used for
friction reduction. Coefficient of friction 0.01.
6. Piping to be arrange to
facilitate pipe supporting and shall be well plan for easily removal of
equipment’s and for inspection and servicing.
ERECTION: -
v Cleaning of Pipe before Erection
v Piping Routing
v Slopes
v Pipe Supports
v Vents & Drain
v Line Mounted Equipment’s/ Items
v Bolts & Nuts
1. Cleaning of Pipe before Erection
·
Before
Erection all pre-fabricated spool piece, pipes, Fittings, etc. shall be cleaned
outside & inside by blowing compressed air by other mean, to remove all foreign
matter.
·
Special Cleaning requirements for some services, if any shall be
specified in the PMS & ISO.
2. Piping Routing
·
No
deviation from the piping route indicates in drawing are permitted without
written constant of client.
·
Pipe to
pipe, Pipe to Structure/ Equipment’s distance/ clearances as shown in the
drawings shall be stickily followed.
·
In case
of fouling of a line with other piping, structure, equipment’s etc. The matter
shall be brought on client notice.
3. Slopes
·
Slopes
Specified for various lines in the drawings / P & ID shall be mention by as
per ISO.
4. Pipe Support.
·
Location
and design of pipe support shown in drawings for line 2”and above.
·
For
line below 2” NB, contractor company shall fabricate and locates support in
line with client standard.
·
Pipe
shoe support always in pipe centre
·
Hanger
rods should be installed inclined in a direction oppositive to the direction in
which the pipe moves during expansion.
·
Pre-set
pins of all spring support shall be removed only after hydrotesting and
insulation is over.
v Following point shall be checked
after insulation
·
All restraints have been installed correctly
·
Clearance have been maintaining as per support drawings
·
Insulation does not restrict thermal expansion.
·
All temporary tack welds provide during erection have been removed.
·
All welded supports have been welded.
5. Vents & Drains
·
High
point vent and low point drains shall be provided as per the instruction of
clients if there is no show in drawings.
·
The
details of vent drain shall be as per PMS/ Job Specification
·
6. Valves
·
Valve
shall be installed with spindle/ actuator/ Position is show in layout drawings,
in case of any difficulty in during installation spindle orientation position
not shown in drawing then work done as per client requirements.
·
Additional
care shall be taken to ensure that Glove valve, check valve and other
unidirectional are installed with flow direction arrow.
7. Instruments
·
In line
instruments such as restriction orifices, Control Valve, safety valve, Relief
valve, Orifice’s flange
Procedure for Rotary
Equipment Installation Alignments, Grouting & Handing Over.
The Procedure is Provide a proper Guideline to all concern to carry out
the execution of rotary Equipment systematically in optimum time as per
specification and standards approved layout, level etc. shown in Drawings.
Procedure: -
A. Inspection of Equipment
·
Equipment shall be
visually inspected at site like tag identification No., Damage, Free Shaft
Rotation, Weight, etc.
B. Before Erection
·
Accessories supplied by
client shall be tagged separately and kept in company store/site.
·
Erection schemes of equipment’s shall be
prepared before start in advance before the date of erection.
·
All erection schemes
shall have detailed plan including plot plan, site location, weight, Dimension
of the equipment’s.
·
Level of foundation
Coordinates centre line of foundation to be checked and marked.
·
Nos., Dia, length of
Anchor bolts, depth of pocket, verticality, bolt centre to centre distance
& Pitch of bolts and Anchor bolt should be available at site before
erection.
·
Proper cleaning of
equipment’s and avoid the equipment’s free from dust and any foreign materials.
·
To Ensure that no
damage to rotating parts occur.
·
Necessary greasing to
rotating parts and providing protective cover before erection.
·
Plastic packing’s /
Cartoon box to be removed before erection to avoid any safety hazards and any
damage and hazards.
·
All accessories and
loose parts of pumps shall be properly tagged, marked and stored separately
till mechanical clearance or till completion of all works further instruction
by client.
·
Padding of foundation
to be done before start of erection of equipment’s upon foundation.
LIFTINGS TACKLES
·
Capacity of crane/ beams/ slings/ shackles/ etc. shall be checked for
weight of equipment and load test, records of cranes will be submitted for
necessary review and verification along with erection scheme.
During Erection.
·
Some point shall be checked carefully during Erection
1.
Level / Elevation of base frame.
2.
All foundation bolts shall be checked
3.
Orientation of equipment.
4.
Elevation of equipment.
5.
Manufacturing Guide lines if available then follow.
6.
Distance between coupling.
7.
Erection shall be carried out in the presence of client.
After Erection.
·
Auxiliary connection to be mounted on equipment shall be checked as per
A.F.C drawing.
1.
Grouting of pocket/ frame as per manufacture’s recommendation.
2.
Final alignments of coupling.
3.
Erection of all accessories including inter connected Piping.
4.
Alignments and grouting before piping Connection/ Hook-up.
5.
Final Alignments check after/ before Piping Hook-up & all inter
connecting Piping Installed.
·
Alignments to be carried out as per Vendor’s recommendation. Field alignments
record to be generated. Alignments Procedure & tolerance as per vender’s
recommendation and O&M manual only.
·
All flange connection and opening shall be close with dummies.
·
After initial alignments, the Rotating’s Equipment shall be properly
grouted.
·
Grouting: -
1.
After Final Alignments of base frame.
2.
Pocket Grouting after levelling the centring.
3.
Full Grouting after final levelling of base frame.
4.
Cube test also conduct after grouting for grouting materials.
Procedure for Static Equipment Installation Alignments, Grouting & Handing Over.
1. Reference Drawing
2. Precaution for
installation
3. Special Crew
4. Unloading and Transportation
5. Lifting Method
6. Preparation for
Installation
7. Installation
8. Grouting
1.
Reference Drawing
·
Approved Equipment Plot
plan
·
Approved Equipment
foundation drawings.
·
Approved Piping Drawing
·
Approved Vender drawing
·
Client Specification: -
Vessel Tolerance, Support for Horizontal vessel, Wooden pillow for Saddle
support, Skit base details, lifting lug top head details.
2.
Precaution for
Installation
·
Where equipment is
roped for liftings, pad shall be applied on the corners, finished surface etc.
of the equipment for the preventing damage resulting from wire ropes.
·
When lifting up or down
the equipment by the use of a sling, extra care shall be taken to its location
and centre of gravity in order to avoid unbalancing of the equipment.
3.
Special Crew
·
During heavy equipment
installation, a special crew shall be organized.
·
The crew shall comprise
of a general supervisor, signal/ flag man, Hoist operator, Crane Operator,
rigger, Safety supervisor etc.
4.
Unloading and
Transportation
·
For the heavy weight
equipment following shall be made.
a.
Size, Weight and shape
of the equipment.
b.
Time for sunrise and
sunset.
c.
Condition of the ground
at unloading point.
5.
Lifting Method: -
v
Following point
considered to lifting method and the erection of lifting equipment’s.
a.
Size weight and shape
of the equipment to be installed and the slinging points.
b.
Space in installing
Location.
c.
Space and ground
condition of erection point of the lifting equipment.
d.
Buried Object such as
underground piping and cables and open trenches, Existing in the place where
the equipment is erected.
e.
Condition of roads as
to whether or not they can be used.
f.
Existing Lifting
equipment and whether or not it can be utilized.
g.
Space of dismantling or
taking out the lifting equipment.
h.
Space of dismantling or
taking out the lifting equipment’s
i.
TPI for lifting
Equipment to be carried out.
v
Preparation of lifting
scheme & rigging plan before to erection of equipment.
v
Crane area preparation
(hardstand) for lifting and tailing crane.
Preparation for
Installation: -
a.
Measuring Instrument
and tools.
v All necessary tools
such as Theodolite, Dummy level, Mater level, Mater Level ete. At site with
proper calibration.
b.
Foundation: -
Equipment Foundation
shall be checked following items.
I.
Period of maturing of
Foundation concrete.
II.
Dimension
III.
Position (Centre line)
marking and hight (Elevation) level marking of foundation.
IV.
Treatment of surface of
foundation such as chipping.
c.
Packing Plate: -
I.
Packing plate to be
used shall be in general, made of cs.
II.
Packing plate shall be
so arrange that the load of equipment is uniformly and exactly distributed to the
foundation.
III.
Packing plate placed as
near as the bolts.
d.
Equipment’s
Following things should
be check before erection
I.
Appearance of equipment
such as absence of damage & Rust.
II.
Size of Anchor bolt,
Damage & Rust on the Threaded Point.
III.
Orientation Marking.
IV.
Marking Centre of
gravity and canter line.
V.
Installation of equipment
plate form, ladder & overhead piping etc. before to erection.
Installation: -
v Sitting of equipment on
the foundation shall be performed as per client specification.
v Alignment shall be conformed
of engineering specification corresponding to each equipment Installation work.
v Vertical vessel /
column/reactor shall be checked using appropriate instrument for verticality.
v Anchor bolts shall be
set so that few screw threads come out from the nut.
v As per contract
specification Heat Exchanger Hydrotesting If require shall be carried out at
site as per approved procedure.
v Tolerance for equipment
after erection shall be as per client standard.
Grouting: -
v Grouting shall be
carried out as client specification.
v Prior to grout concrete
surface free from loose material, sufficient levelled and hacked with flat
chisel.
v All pocked shall be
cleaned any excess water to be removed.
v The Grout materials
shall be as per client specification.
Inspection and Testing:
-
v Inspection, testing and
Alignment and other record shall be carried out as per approved ITP.
Responsibilities for
static and rotary equipment installation in Oil and gas Industries:
1. Material received
inspection of Static Equipment (anchor bolt/template) before release site for
erection.
2. Coordinating, planning,
preparing, and supervising all lifting and rigging activities as per as per
approved lifting procedure.
3. Ensuring that all
lifting and rigging activities are carried out in acceptance with Client
Lifting & Rigging standards requirements.
4. Ensuring that all
lifting and rigging tools and equipment are in good working condition,
inspection & approved by client & inspection record also maintained.
5. Ensuring all
documentation (lifting & rigging plans, method statements, calculations,
etc.) is presented to Client lifting department in a timely and all submitted
documentation is correct.
6. Monitoring the quality
of the pre-lift meeting and recommend improvements when required.
7. Producing Lifting and
Rigging Method Statements, Risk assessments, Plot Plans.
8. Coordinate with
supervisors/subcontractor to conduct installation/inspection of Static
Equipment & installation/inspection of Static Equipment alignment
9. Carry out Static
equipment installation inspection (material received, foundation check,
Erections, alignment, platform installation, assembly part, installations
internal tray-internal part, final box-up.
10. Monitor the activities
Static Equipment installations to ensure compliance with specifications and
procedures and with the project objectives, safety, quality, productivity,
schedule and cost.
Lifting work &
installation detail.
1. Pre-install and
alignment check, tag weld pad, lift up equipment, seal weld pad, install back
equipment.
2. Alignment check,
level check, centre check, plumbness, coupling alignment, gap check, bolt
torque and manage Punch list issue.
• Be involved in Piping
installation and check underground and above ground pipe and fabrication shop.
• Review and verify
project specification, Installation procedure, ITP, method statement drawing
for ensure before start work.
• Review and monitor
the availability of drawings, specifications, job instructions, material
deliveries and tools applicable to our particular discipline and area of work
• Attend meeting for
any activities with contractors, client, engineering
• Coordinate with
pre-commissioning to check and run test equipment.
• Prepare mechanical
check sheet/test sheet and submit for client approval.
For any Query afzalpipingknowledge@gmail.com
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